Marking
Processes for Use in Harsh Environments:
Donald
L. Roxby
CiMatrix Symbology Research
Center
5000 Bradford Drive NW, Suite
A
Huntsville, AL 35805
James O. Hornkohl
University of Tennessee Space
Institute
411 B. H Goethert Parkway
Tullahoma, TN 37388
Abstract
As a result of concerns related to the
introduction of unapproved parts into our
nations aircraft fleets, the Aircraft
Transportation Association (ATA) released
standards (SPEC 2000-
http://www.spec2000.com/) directing
manufacturers to apply machine-readable
markings to aircraft parts. The standard
addresses both bar codes and Data Matrix
symbols and focuses primarily on standard
formats to exchange information between
airlines and their suppliers. Boeing and
Airbus have adopted the requirements of SPEC
2000 and imposed its requirements on their
major subcontractors and suppliers.
Adoption, however, was slowed because SPEC
2000 failed to provide guidance related to
how to safely apply Data Matrix symbol
markings to the wide range of materials and
substrates to be identified. Recognizing
the problem, the National Aeronautic and
Space Administration (NASA) released a Data
Matrix marking standard (NASA-STD-6002) and
how-too handbook (NASA-HDBK-6003) in July
2002 (see web site:
http://standards.nasa.gov/). These
documents were released in advance of actual
flight-testing to head off safety concerns
related to DPM. Subsequent engine ground
testing conducted by Solar Turbines and
overhaul process testing conducted by the
United States Air Force, however, clearly
indicated that current Data Matrix symbol
marking processes are rendered unreadable
after being subjected to harsh operational
environments and overhaul processes. The
direct part marking (DPM) processes that
failed during these tests were dot peening,
gas assisted laser etch (GALE), laser
bonding, laser engraving, laser etch, laser
induced surface improvement (LISI) and laser
shot peening.
These findings have caused tremendous
concerns within the federal government and
spurred the creation of a joint
government/industry consortium to research
and solve this problem. The National Center
for Manufacturing Sciences (NCMS) assumed
leadership of the project with technical
oversight provided Robotic Vision Systems
Inc. (RVSI).
Development Team
The first task undertaken by
the NCMS was the establishment of a broad
based consortium to identify and solve
problems associated with part identification
markings subjected to harsh environments.
Team members were solicited from the federal
government, the aircraft manufacturing,
aircraft operators, the symbol marking and
reading industry and academia. Once
established, the team developed an action
plan, and conducted an evaluation to clearly
identify the problems associated with
marking and reading of machine-readable
symbols applied to parts subjected to harsh
environments.
Problem Identification
The team visited a number of
military logistic depots and overhaul
facilities to witness operations and
overhaul processing first hand and to
discuss marking and reading issues directly
with the users. The facilities visited
were:
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US Air
Force Materiel Command, Hill Air Force
Base, UT
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US Army
Anniston Depot, AL
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US Army
Corpus Christi Army Depot, TX
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US
Coast Guard Aircraft Repair & Supply
Center, Elizabeth City, NC
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US
Marine Corp Air Station, Cherry Point,
NC
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US Navy
Naval Air Station, Patuxent River, MD
The wide range of components
associated with aircraft, tracked vehicles,
and weapons systems of various types were
evaluated prior to use, during operations,
and after overhaul. As a result of these
evaluations, the consortium identified five
major problems requiring resolution. These
problems are identified as follows:
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Part identifiers are
routinely damaged and rendered
unreadable after being subjected to
harsh operational and overhaul
processes.
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Products and procedures
are needed to restore marking contrast
in the field.
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Marking systems are not
available for field marking (post
delivery hardware).
-
Readers are needed to
locate, image, and decode markings
covered over with protective coatings
and/or paints.
-
2-D
technology is not adequately addressed
by industry and military standards.
Categorization of parts subjected to harsh
operations and/or overhaul
The team isolated the marking and reading
problems identified at the sites visited
into three major hardware categories. These
are:
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Engine/Auxiliary Power Units (APUs)
- Parts that become discolored when
subjected to high temperatures and/or
covered with combustion contaminants
and fluids. Included in this category
are turbine blades, disks, shafts,
compressor parts, combustion components
and housings.
-
Exterior Vehicle Parts
- Parts that are damaged as a result of
impact with foreign substances and/or
are made illegible by contamination and
corrosion. Included in this category are
helicopter rotor blades, propellers,
exterior structural components,
windshields and similar items.
-
Parts Subjected to Overhaul
- Parts that are subjected to sever
overhaul and repair processes. Included
in this category are landing gear
assemblies including struts, wheels, and
brakes, transmissions, gear boxes, etc.
Also included in this category are
selected small arms parts used in M16
A1/A2 rifles, M9 pistols, M60 machine
guns, and other similar weapons.
Conditions causing part identification
damage
Symbol reading problems are a direct result
of conditions that prevent the decoding
software from determining a difference
between the light and dark data cells within
the symbol. The team isolated the
following specific causes for the reading
problems at the sites visited:
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Abrasion/impact damage, e.g., foreign
object strikes, sand blasting, shot
peening, etc.
-
Corrosion/oxidation, e.g., parts exposed
to salt fog, spray, splash, etc.
-
Contamination, e.g., dirt build-up,
burnt oil, fluid staining, etc.
-
Color change caused by heat or UV
exposure
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Material removal during
paint stripping and surface cleaning
operations
-
Coatings applied over markings during
plating and painting operations
After a close evaluation of the damaged
markings, it was determined that a high
percentage of the markings applied to
surfaces that were corroded, oxidized, or
contaminated could be restored to readable
status by cleaning the marked surface using
approved processes and materials. The team
recommended that industry develop a symbol
contrast restoration kit and associated
procedure to restore markings in the
field. MonodeÔ
Marking Products, Inc. (http://www.monode.com/)
is currently developing symbol restoration
kits for this purpose. These kits will
typically contain the following components:
-
Cleaning cloths
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DoD approved surface
cleaning agents
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Surface scuffing
materials, e.g., scotchbrite pads
-
Electrolysis type
cleaning system to remove oxidation
layers
-
Light and dark colored
backfill media
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Protective clear coats
(MIL-HDBK-132)
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Corrosion inhibitors
-
Instructions to outline the process and
requirements for removing contaminates,
oxide films, heat induced discoloration,
corrosions products and foreign
contamination from metallic and
non-metal surfaces.
NASA MSFC has undertaken a project to
develop readers to capture symbol images
that are subsequently covered with
protective coatings and/or paints.
Information related to these activities can
be obtained at web site:
http://techtran.msfc.nasa.gov/tech_ops/2D_matrix.pdf
The team agreed that new marking processes
would need to be developed to support the
marking of parts that are subjected to
environments where surface damage can be
expected during operations or overhaul.
RVSI, working with the marking device
manufacturers, agreed to take this issue on.
Identification of marking processes that
will survive harsh environments
To support this effort, RVSI and Hill AFB,
UT conducted additional marking tests to
identify criterion that could be used in the
select the new Data Matrix marking processes
need to support the identification of parts
subjected to harsh environments. These
criteria are:
Criteria for Intrusive markings
Recessed markings (cast, forged, impressed
or cut) must be more than 0.05-inches below
the surface with data cells shaped in the
form of a cone or pyramid with a 2 to1
base-to-height aspect ratio. The point of
the markings must be rounded to provide a
.005 (0.127 mm) to .010-inch (0.254 mm)
spherical radius to reduce compressive
stresses. Backfill materials can be applied
after overhaul to improve readability.
Criteria for Additive markings
-
Additive materials must be raised more
then 0.05-inches above the surface with
data cells shaped in the form of a cone
or pyramid. Cells must be formed with a
2 to 1 base-to-height aspect ratio.
-
Additive materials must be equal to or
more durable then the substrate, i.e.,
provide increased wear resistance,
corrosion resistance and surface
hardness.
-
Additive materials with data cells
formed with flat or rounded tops must
provide a mark-to-substrate contrast
level difference of more then 20
percent.
-
Additive materials must be melted into
the substrate to form a metallurgical
bond with the part surface
Using the criteria noted above, RVSI
conducted a technology search to identify
processes that could be refined to produce
Data Matrix symbol markings. Seven
candidates were identified, which are
described as follows:
Investment casting
The investment cast symbols were produced by
entering the desired product identification
data into a data encode software package to
create the instructions required to generate
a two-dimensional (2-D) Data Matrix symbol.
This information is transferred to an
intermediate software package where
three-dimensional (3-D) data (symbol height
or depth and shape) and insert dimensions
are added. The marking is ideally recessed
in the mold to form a raised symbol in the
finished product. The resulting data is
then converted to a software format that is
recognized by 3-D systems (http://www.3dsystems.com/)
thermojet printer’s solid modeling CAD
program. A print initiation key is then
depressed to begin the printing operation.
This is done by sweeping a piezo-electric
print head that sprays tiny droplets of a
paraffin-based thermopolymer back and forth
over the work area to form solid 3-D part
identification insert. The resulting insert
is than pressed into a recess in the user’s
product mold for subsequent casting.
The integration of thermojet solid object
printing technology into the mold and cast
marking process provides the user community
with a means to interject automatic parts
identification and data collection into
manufacturing functions. This can be
accomplished without changing existing
operations and with minimal cost or
disruption of activities.
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¼-inch Square Wax
Mold Produced Using Solid Object
Printing Technology
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Investment Cast Marking Created from
Thermojet Wax Mold |
Sand Casting
The sand cast markings are developed by
laser engraving a representation of the Data
Matrix symbol directly into the sand cast
mold using a laser specially configured for
deep engraving. The FOBA Laser Systems (http://www.fobalaser.com/)
laser utilized for this purpose can product
symbols of varying sizes and to any depth
required. It can also cut data cells with
shapes (cone or pyramid) that reflect light
away from the reader lens, there by,
creating the contrast required for
successful reading (see illustration
below).
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Laser Cutting Pattern Used To Cut
Symbol Data Cells Into Sand Cast
Mold
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Cross Section of Sand
Cast Symbol Designed to Provide
Artificial Contrast for Successful
Decoding
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Forging
Forged markings can be
created using an automated method for
transferring representations of the Data
Matrix symbol markings containing unique
part identification numbers or symbols to
forged parts using laser deposition (for
recessed markings) and deep laser engraving
technology (for raised markings). This is
accomplished by inputting part
identification information into a symbol
encode software program that converts ASCII
data into a two-dimensional
(2-D) Data Matrix™ symbol format. The
two-dimensional symbol format is then
electronically transmitted to a Computer
Assisted Drawing (CAD) program where data
cell shape and height information are added
to form a three-dimensional (3-D)
representation of the desired marking. This
information is then transmitted to an
Optomec (http://www.optomec.com)
laser configured for deposition or FOBA
Laser Systems (http://www.fobalaser.com/)
laser configured for deep engraving. The
lasers are used to apply the
three-dimensional (3-D) symbol onto a metal
insert that is placed into a recess in the
product mold. The marking applied to the
insert is then transferred to the part
during subsequent casting or forging
operations. Contrast for reading is
obtained by creating data cells shapes that
reflect light away from the reader.
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Forging
Inserts Created Using Deep Laser
Engraving |
Dot Peen (refined to produce
deeper marking)
Dot peen markings physically
survive harsh operational conditions and
overhaul processes but become extremely
difficult to after being subjected to these
conditions, primarily because the symbol
losses the reflectivity needed to produce
the necessary contrast for reading. This can
be accomplished by utilizing a larger stylus
(>0.158-inches - 4mm) and increasing marking
depth to greater then 0.03-inches. Markings
to be subjected to harsh environmental
conditions should be made using multiple
dots per data cells, which provide increased
shadowing and light reflection and makes it
easier for the decoding software to
distinguish data cells from the substrate
damage. Examples of multiple data cell
patterns are shown in the following
illustration. Double striking the dots can
increase depth.
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Multiple Data Cell Patterns
Recommended To Increase Symbol Size
And Improved Readability
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Laser Engineered Net Shaping
(LENS)
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Schematic
Illustration of the LENS process
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A Molybdenum disk
marked with stainless steel raised
lettering. |
New Deep Laser Engraving
Process
Deep Laser Engraving is an outgrowth of a
patented 3D laser engraving process. The 2D
code cells are cones similar to Dot Peen
markings but much deeper. This greater
depth makes a non-reflective hole that
appears dark to the reader. The actual
depth can vary according to the size of the
cells and the type of material marked.
Since the mark is recessed into the part,
operations and overhaul do not greatly
affect the marking. The cone shape of the
holes is the result of the natural taper of
laser cutting and software manipulation.
This cone shape also helps prevent abrasive
media from becoming trapped in the holes as
it would in micro-milling. The laser
cutting pattern is virtually identical to
the one used to cut data cells into sand
cast molds.
Deep Laser Engraving has:
-
No consumables to replace
-
No cutters to wear out or
break
-
Variable cell size, shape
and depth
-
Consistent high contrast
even after overhaul processes including
heat treat
-
Can be sized to fit in
small marking areas
-
Can be applied to
irregularly shaped parts and into deep
recesses
-
Can be applied over
uneven (i.e. cast) and curved surfaces
Laser Induced Surface
Improvement (LISI)
LISI marking is a process developed by the
University of Tennessee Space Institute
Center for Laser Applications (http://view.utsi.edu/cla/).
The LISI™ process (http://www.utsi.edu/Research/LISI/index.html)
is similar to laser bonding except that the
metallic additive material is melted into
the host substrate to form an improved alloy
with high corrosion resistance and wear
properties. Because in the LISI™ process
the additive material is alloyed into the
substrate, more laser energy is required
than with laser bonding. The process is
performed in three parts that involve the
spraying of a metallic based paint onto the
surface, followed by a laser operation that
alloys the additive metals with the
substrate material. After marking, the
remaining water based paint is washed off
using tap water or a commercial cleaning
agent to expose the marking. Through the
selection of materials, markings can be
created that can be imaged by both optical
and sensor readers, while also providing
better wear and corrosion resistance than
the substrate metal. LISI™ mark
characteristics are controlled by precise
focusing of the laser beam, control of the
laser power, and control of the rate at
which the laser beam is swept over the
surface being marked.
The LISI™ process provides the following
characteristics:
-
Produces high contrast markings for easy
decoding
-
Allows the creative selection of surface
properties
-
Requires little or no surface
preparation
-
Requires no special environment (e.g., a
vacuum)
-
Only affects the surface region (a few
microns to millimeters deep)
-
Results in minimal heat affected zone
-
Does not chip or delaminate
-
Is environmentally friendly
-
Can be selectively located and varied
-
Can be applied in small or recessed
areas
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LISI Marking Applied to Aluminum |
LISI materials are available from the Warren
Paint and Color Company located in
Nashville, TN and Ferro Corporation’ Glass
Decoration Division (http://www.ferro.com/)
located in Washington, PA.
LISI™ Data Matrix markings have been applied
with both CO2 and Nd:YAG lasers
of sufficient strength to metal mild steel.
A 90-watt or better YAG is preferred over
the CO2 because the YAG
wavelength is more easily and efficiently
absorbed by metals.
Micro-Milling
The micro-milled markings
were produced using a modified multi-axis
CNC milling machine manufactured by Servo
Products Company. The machine is designed to
accept carbide-tipped engraving, drilling,
or milling tools that can cut
representations of Data Matrix symbol into
most surfaces. The machines can be set to
mark at pre-determined depths so that
markings can be engineered to survive the
harshest of environments or to accept the
appropriate amount of backfill material to
make them visible to sensor readers designed
to image markings covered over with
paint. Marking quality is controlled by
adjusting the depth
of cut, air pressure (force), cutting speed
(rotation), travel time (feed) and dwell
time.
Marking readability can be improved by
backfilling the marking recesses with a
material of contrasting color. Micro-cut
markings can be applied to glass, plastic,
phenolic, ferrous and non-ferrous metals.
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Engraved & Backfilled Marking Made
With Servo Products Micro-Miller |
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Drilled Marking Made With Servo
Products Micro-Miller |
Stencil - Thermal Spray
(VAVD, HVOF, Arc, and Flame Spray)
Thermal spray is a “family”
of particulate/droplet consolidation
processes capable of forming metals and
intermetallics into coatings or freestanding
structures. During the process, powders,
wires, or rods are injected into combustion
or arc-heated gas jets, where they are
heated, melted or softened, accelerated, and
directed toward the surface, or substrate,
being coated. On impact at the substrate,
the particles or droplets rapidly solidify,
cool, contract, and incrementally build up
to form a deposit. Increased attention is
being paid to thermal spray processes for
marking because of their ability to
consolidate virtually any material that has
a stable molten phase, producing coatings or
deposits exhibiting relatively homogeneous,
fine-grained microstructures. Symbols are
produced using heat resistant stencils cut
using mechanical micro-profilers, drills or
laser cutting devices. The height of the
marking corresponds to the thickness of the
stencil. Since the tops of the data cells
are flat in shape and do not reflect light
differently then the substrate, the material
deposited must be of a color that contrasts
with the surface of the part being marked
for successful optical reading. Non-optical
reading is supported by spraying materials
that differ from the substrate and can be
easily detected by the sensor.
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Close Up Of Thermal
Spray Marking |
Material testing to determine
marking effects on substrate
Application of a data matrix
to a part, particularly a safety or mission
critical part, raises two questions. (1)
What will the marking process do to my
part? (2) What marking process will make
the most durable mark in my part’s
environment? Quantitative answers to these
questions become more important when
aggressive, and hence more intrusive,
marking processes are used to improve mark
durability in harsh operational and
refurbishment environments. Investment
casting, sand casting, forging,
micro-milling and dot peen marking processes
are already approved for use in both
government and commercial applications. As
part of the NCMS 2D Marking project, Deep
Laser Engraving, LENS, LISI, GALE, and
Thermal Spray marking methods were applied
to test coupons that were then subjected to
various testing procedures to determine the
loss of fatigue life caused by each of the
marking methods and mark durability.
This testing was performed by
the University of Tennessee Space Institute
(UTSI). Many of the test coupons were
prepared by UTSI from a variety of metal
alloys, and sent to other team members of
the NCMS 2D project who marked the test
coupons using their marking methods and
returned the marked coupons to UTSI for
testing. Other team members prepared their
own test coupons, marked them, and sent them
to UTSI for testing.
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Fatigue testing
Because fatigue
testing gives a quantitative measure
of the loss of fatigue life caused
by application of mark, it is one of
the most important tests related to
the safety of a particular marking
method. A fatigue coupon is
narrowed toward its center to
intentionally weaken the coupon in a
reproducible way. The testing
methodology is to manufacture a
batch of identical coupons from a
specified material, mark many of the
coupons grouped by the marking
process, and then measure the
fatigue life of both the marked and
unmarked coupons. The coupon ends
are clamped in the opposing jaws of
a testing machine that applies
periodic axial forces of known
amplitude and frequency. The
periodic forces are continually
applied to the coupon until it
fractures or until a prescribed
number of cycles are reached. The
number of load cycles the coupon
withstands before breaking is a
measure of its fatigue life.
Comparison of the fatigue life,
measured in the number of cycles
before failure under known loading,
of marked fatigue coupons with the
life of identical but unmarked
fatigue coupons gives a measure of
the damage caused by the marking
process. The following figure
gives fatigue testing results for
laser bonding, laser engraving, and
machine engraving on 4340 steel.
Laser engraving is seen to
significantly degrade the fatigue
life while laser bonding is rather
non-intrusive. |
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The fatigue testing results are
comparable when 6061 aluminum is
marked as seen in the following
figure:
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Corrosion testing
A salt spray of
specified duration and salt
concentration was selected for the
corrosion tests. Marks newly
applied to test coupons are read
using a RVSI DMX Verifier. The
coupons are then placed in the salt
spray for a specified time, and then
again read using the DMX Verifier.
This process is repeated until the
mark is made unreadable by
corrosion. The comparison of
results for various marking methods
applied to various materials gives
an indication of the relative
corrosion resistance of the various
material-marking method
combinations.
Extensive salt spray
corrosion testing was performed on
marks placed on 2024 aluminum alloy
by laser bonding. The following
figure shows the degradation of mark
readability with increasing hours of
exposure to salt spray. |
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Q-FOG salt spray
corrosion chamber |
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One mark failed to read after
8 hours of exposure, but this data point
appears to be an outlier inconsistent with
the other data on the graph. The following
figure shows the mark Verifier:
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RVSI DMX Verifier image and readings
from a new mark on 2024 aluminum.
image and reading of a new mark on
2024 aluminum before exposure to
salt spray. After 8
hours of exposure the same mark gave
the following Verifier image and
readings.
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RVSI DMX Verifier image and readings
after 8 hours in salt spray chamber. |
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In comparison with the
previous figure, the degradations of the
optical quality of the mark image and of the
Verifier readings are clear.
Erosion testing
Erosion testing of a mark gives an
indication of the mark’s durability under
impact of sand, dirt, and other
particulates.
The above figure shows the
sand feeder on a PLINT TE 68 gas jet erosion
apparatus. Sand of specified
characteristics is aspirated from the grove
in a rotating wheel fed by a sand hopper.
By controlling wheel rotation, air pressure,
and air flow rate, one can produce a
reproducible jet of air containing a certain
concentration of sand particles having a
certain range of velocities directed to the
mark on a test coupon. As in corrosion
testing, marks are read before and after
being subjected to the harsh environment,
and the relative merits and deficiencies of
the various material-marking method
combinations are revealed.
Temperature cycling
Another test of mark
durability is exposure to a range of
temperatures. Will the mark remain readable
after the marked part has been exposed to
the temperatures of its normal operating
environment? The following two figures show
a mark being heated to red hot
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A LISI mark on a Solar Turbine
engine component heated to red hot.
and the discoloration
produced by the heating.
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LISI mark after being heated red
hot. |
Concluding remarks on materials testing
Although final evaluation and reporting of
data acquired in the NCMS 2D Marking project
remains, some preliminary results can be
reported. In their current implementations,
deep laser engraving and LISI marking are
too intrusive to be applied to safety
critical components. Although a major goal
of the NCMS project was simply to grade
various marking methods as safe or unsafe,
declaration of a marking method as unsafe
should be viewed as a temporary situation
forced upon us by the current state of
technical art. Also, laboratory fatigue
testing ignores the fact that a mark might
be unsafe if applied to a particularly
critical area of a component but quite safe
if applied to less critical of higher
strength. For example, deep laser engraving
produces very durable marks, a very
important attribute. The performance of
laboratory fatigue testing on coupons that
were specially prepared in a materials
testing laboratory and then marked by deep
laser engraving quantifies the fact that
deep laser engraving is rather intrusive,
but this testing says nothing about how the
laser engraving process might be altered to
reduce it intrusiveness, that post
processing marked parts might greatly reduce
the intrusiveness of the marking process, or
that the marking process might be completely
safe if one carefully chooses where on the
part to locate the mark. The effects on
component fatigue life of the precise path
of the laser beam, the combination of laser
power and processing time, and laser
wavelength in laser engraving have not been
sufficiently evaluated. Also, the post
processing of laser engraved components
should be studied. For many metal
components, their manufacture consists of a
precise sequence of tightly controlled
process steps. It is essentially certain
that some marking methods that at face value
are too intrusive and therefore unsafe will
be quite benign if only the marking is done
at the correct time during the standard
manufacturing process. In a few cases, the
concept of making a marking method safe by
simply applying the mark at the correct time
might even apply to retrograde marking, the
marking of existing parts. For example,
Hill AFB shot peens some parts brought to
them for repair and refurbishment. Whether
deep laser engraving would be benign if such
parts were marked before shot peening
remains an unanswered but interesting
question.
As with deep laser engraving,
LISI marks have unique, valuable properties,
and their intrusiveness can most likely be
reduced by tuning the marking process, post
processing of LISI marked parts, and careful
selection of area to be marked. Again, the
post processing might consist of simply
applying the LISI mark at the correct step
of the part’s manufacturing process. The
LISI process alloys new material into a
metal substrate. Therefore, a LISI mark has
an elemental composition different from that
of the metal to which it was applied. The
different elemental composition of the mark
means that its X-ray fluorescent signature
is different from the substrate on which it
lies. Thus, LISI marks are possible “read
through paint” marks, marks that can be read
even though they have been painted over and
are invisible to the naked eye. While
lacking the very high durability of marks
made by deep laser engraving or machine
engraving, LISI marks possess sufficient
resistance to corrosion, erosion, and
temperature cycling to make them usable in
many situations.
The points we wish to make
with the above comments is that there are no
“bad” or “unsafe” marks. The real issues
with regard to safety critical parts are
precise specification of (1) the marking
process, (2) the post processing of marked
parts, (3) the location of the mark.
Exposure of markings to harsh environments
All of the marking processes
determined to be safe for use in safety
critical applications were subjected to
operational (flight tests) by the USCG and
overhaul environments conducted by the USCG.
Additional marked samples were also provided
to
BF Goodrich, GE Aircraft
Engines and Solar Turbine for additional
evaluation. The overhaul processes that the
marked samples were subjected to are as
follows:
Blasting Processes
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Abrasive Blast per
MIL-STD-1504, Abrasive Media (Plastic
Media) per MIL-P-85891
-
Abrasive Blast per
MIL-STD-1504, Abrasive Media (Glass
Media) Per MIL-G-9954
-
Abrasive Blast per
MIL-STD-1504, Abrasive Media (Garnet
Media) Per MIL-A-21380
-
Abrasive Blast per
MIL-STD-1504. Abrasive media (Aluminum
Oxide)
-
Abrasive Blast per
MIL-STD-1504, Abrasive Media (Grit
Media) Per MIL-G-5634
-
Shot Peen per
AMS-S-13165, Intensity 0.006A to 0.010A,
Shot S-230 to S-330
Stripping Processes
-
Paint Strip per
MIL-STD-871 (T.O. 4S-1-182)
-
Temper Etch per
MIL-STD-867
-
Chrome Plate Stripper
MIL-STD-871
-
Cadmium Plate Strip per
MIL-STD-871 (T.O. 4S-1-182, with
Phosphoric Acid Dip)
-
Nickel Plate Strip per
MIL-STD-871
-
Electrodeless Nickel
Plate Strip per MIL-STD-871
-
Flame Spray Strip per
MIL-STD-871
-
HVOF Strip per
MIL-STD-871
-
IVD Strip per MIL-STD-871
Acid Dip
Heat Treat
Marking standards update
The information gained during
the NCMS Parts Marking Program has been
submitted to the following marking groups
for inclusion into their respective
standards.
-
DoD LOG AIT Office - Dan
Kimball, Joint Interoperability and
Standardization, Tel: (703) 767-1598
-
USAF - Mark Reboulet,
MIL-STD-130, Tel.: (937) 257-7181
-
NASA - Fred Schramm,
NASA-STD-6002 & NASA-HBK-6003, Tel.
(256) 544-0823
-
ISO – Matthew Williams,
ISO TC 20, IS0/IEC WD 15415.8 (pending)
& ISO/IEC WD 15426‑2
(Pending), Tel. (202) 371-8443
-
Delta Airlines – Judy
Harrison (Chairperson of Permanent Bar
Code Task Force under ATA), ATA
SPEC2000, Tel.: (404) 714-5481
-
IAQG – Philippe Removille,
IAQG-9132 (pending), Tel.: 011 33 16 987
8313
Summary
In summary, our team has established that
safe direct part marking processes are
commercially available to meet the most the
demanding use environments. Our team has
taken steps to provide on-line training to
assist users in selecting the proper marking
processes (www.uidsupport.com)
and has provided updates related to our
testing to all applicable organizations for
inclusion into government and industry
standards and related documents.
RVSI and its partners are dedicated to
helping government and industry to develop
solutions to difficult marking and materials
problems and in moving technology out of the
laboratories and into the commercial
marketplace. Specific questions can be
directed to either facility at the following
addresses:
|
Symbology Research
Center
5000 Bradford Drive
NW, Suite A
Huntsville, AL 35805
Donald L. Roxby,
Director
Tel: (256) 830-8123
Fax: (256) 895-0585
|
University of
Tennessee Space Institute
411 B. H. Goethert
Parkway
Tullahoma, TN 37388
James O. Hornkohl
Tel: (931) 393-7491
Fax: (931) 454-2271
Email:
jhornkoh@utsi.edu |